Key facts

Fast-tracked GMP cleanroom

Fast-tracked GMP cleanroom

Ready for MHRA inspection in just 6 months

80m² cleanroom

80m² cleanroom

5 zones of GMP Grades B, C & D

Safe transfer of materials & people

Safe transfer of materials & people

Through interlocking doors and transfer hatches

ECO2 monitoring and control system

ECO2 monitoring and control system

21 CFR 11 compliant audit trail for traceability and protection of data

NHS Wales GMP Sterile Manufacturing Cleanroom Render

What did our client need?

In March 2020 during the first COVID-19 surge, the UK Government increased Critical Care Unit (CCU) bed numbers by 3-4 times. However, it wasn’t possible to increase the number of critical care nurses overnight. With an urgent requirement for the nurses who have this specialist training to cover more beds than they would normally do, it explored ways in which CCUs could apply lean principles to generate efficiencies.

One of the main activities that takes critical care nurses away from patients is making up their intravenous drugs. The Welsh Government decided to create a central manufacturing capacity to make the sterile injections for critical care to support CCUs right across Wales.

The MHRA determined that this process would need to be conducted in cleanroom facilities, so NHS Wales partnered with C2C. It fast-tracked a purpose-built cleanroom facility, including GMP qualification from DQ-PQ. It was ready for MHRA inspection in just 6 months.

Cleanroom construction project with GMP qualification

How did we help our client?

Connect 2 Cleanrooms (C2C) expedited the design and build of a temporary medicines unit for NHS Wales’ new Central Intravenous Additive Service (CIVAS). The new CIVAS temporary medicines unit can produce up to 2600 syringes per week, to meet the forecasted demand during the second winter wave.

GMP Grade B Area

How did our client benefit?

The 80m2 cleanroom features five zones of GMP Grades B, C & D. An UltraTech panel system creates a flush finish to walls and ceilings with a minimum of projecting ledges.

Integrated doors feature an interlocking system to create airlocks that protect the integrity of each zone as staff move through the facility. Safe transfer of materials in and out of the facility is provided through diffusion pathway interlocking transfer hatches, that maintain pressure cascades and airflow management.

C2C’s ECO2 integrated monitoring and control system gives real-time visibility on the cleanroom’s performance by monitoring pressure differentials, temperature, relative humidity, particle counts and other requirements. NHS Wales can record batch ID against datasets and the 21 CFR 11 system meets audit trail requirements for traceability and protection of data.

NHS Wales

Connect 2 Cleanrooms recognised the importance of the project and it’s been completed amazingly quickly. The company pulled out all the stops to begin with at design stage and the same urgency went right the way through the construction phase.

Pharmacist at NHS Wales Shared Services Partnership