Planning & Design

Design and project preparation

Through collaborative consultancy in the ISO cleanroom design phase, our team of in-house engineers will deep-dive into your process to develop the right structural and mechanical system design to deliver results for you.

When transforming your URS into a functional and detailed design specification, our team will balance cleanroom ISO standards, operational requirements, workflow optimisation, running costs, and building regulations—resulting in a fully optimised solution.

We will create a seamless interface between your facility and cleanroom, using Building Information Modelling (BIM), point cloud surveys and CFD airflow modelling to plan performance with exacting accuracy. With technical 2D designs and virtual 3D renders, we’ll offer you a preview of the entire ISO cleanroom installation, allowing you to visualise and integrate workflow and layout. Working to the latest BIM standards, we run each cleanroom build with increased levels of coordination, through clash detection and prefabrication.

Off-site clean room construction offers a more accurate and timely installation ensuring cleanroom projects are completed on-time.

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Design PhaseAdvanced Cleanroom DesignOffsite construction

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Cleanroom Project Management and Delivery

Materials, air handling and controls

As an ISO cleanroom manufacturer we have developed proven envelope solutions and reliable HVAC clean room design for many applications. Our complete systems meet the required cleanroom ISO classification, as well as qualification to international engineering and building standards and regulations.

Structural and mechanical system design is essential to achieve functional and regulatory compliance. Our cleanrooms deliver the highest quality with controlled running costs. Each one features an air handling system that is optimised for the intended application and operates with redundancy to improve reliability.

Our ECO2 environmental monitoring and control system helps simplify all aspects of cleanroom management. It allows control of the full range of cleanroom auxiliary items to achieve optimum conditions for lighting, temperature, humidity and particle counts. Users can remotely control and monitor multiple rooms, and it can be integrated with existing facilities management systems and business management systems.

Versatile Envelope System Decentralised air handling Environmental control

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Smart Cleanrooms

Commissioning and Qualification

The final qualification of your room is more than just a procedural finish of the build. Qualification is the final step that closes the loop, by verifying the Performance Qualification against the agreed URS, in line with ISO 14644-1:2015 standards.

During Installation and Operational Qualification, each cleanroom is subjected to validation tests such as airborne particle counts to verify that it achieves the maximum allowable concentrations (particles/m3) for its ISO class.

This table details the air cleanliness ISO cleanroom class by particle concentration.
ISO Classification NumberMaximum allowable concentrations (particles/m3) for particles equal to and greater than the considered sizes, shown below
≥0.1µm ≥0.2µm ≥0.3µm ≥0.5µm ≥1µm ≥5.0µm
ISO Class 5 Cleanroom 100,000 23,700 10,200 3,520 832 d,e,f
ISO Class 6 Cleanroom 1,000,000 237,000 102,000 35,200 8,320 293
ISO Class 7 Cleanroom c c c 352,000 83,200 2,930
ISO Class 8 Cleanroom c c c 3,520,000 832,000 29,300

After the Performance Qualification, we provide a technical validation report and deliver your qualified project within time and on budget.

FAT-SAT-IQOQ-PQRequalification

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